| Conveyor maintenance REMACLIP Mechanical belt splicing systems REMACLIP TTN
Properties
REMACLIP TTN S / TTN AS is used for EP conveyor belts with strengths of up to 1 400 N/mm. The stainless steel plates and staples are also suitable for use with corrosive media. The configuration of the staples and length of the plates are designed for both extreme static pull-out strength and optimal dynamic running characteristics.
TTN AS is equipped with an additional sealing strip that prevents the loss of any material through the joint during belt operation.
The splices are supplied in 200 mm strips and packed in cartons for standard belt widths of 1 000 mm or 1 200 mm. For compatible connecting pins, see REMACLIP connecting pins.
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Area of application
Mechanical splicing system for fabric conveyor belts used in- Coal mining
- Gravel pits and quarries
- Cement plants and steel works
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- Drum diameter min. 250 mm
- Belt strength max. 1 000 N/mm
- Belt thickness 5 - 9 mm
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| Ref. No. | Designation | Belt width | | 5302105 | | REMACLIP TTN 8 S | 1 000 mm
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| 5302112 | | REMACLIP TTN 8 S | 1 200 mm
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- Drum diameter min. 250 mm
- Belt strength max. 1 000 N/mm
- Belt thickness 7 - 11 mm
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| Ref. No. | Designation | Belt width | | 5302129 | | REMACLIP TTN 10 S | 1 000 mm
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| 5302136 | | REMACLIP TTN 10 S | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 8 - 12 mm
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| Ref. No. | Designation | Belt width | | 5302143 | | REMACLIP TTN 12 S | 1 000 mm
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| 5302150 | | REMACLIP TTN 12 S | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 10 - 14 mm
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| Ref. No. | Designation | Belt width | | 5302167 | | REMACLIP TTN 14 S | 1 000 mm
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| 5302174 | | REMACLIP TTN 14 S | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 10 - 14 mm
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| Ref. No. | Designation | Belt width | | 5302181 | | REMACLIP TTN 16 S | 1 000 mm
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| 5302198 | | REMACLIP TTN 16 S | 1 200 mm
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- Drum diameter min. 250 mm
- Belt strength max. 1 000 N/mm
- Belt thickness 5 - 9 mm
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| Ref. No. | Designation | Belt width | | 5304189 | | REMACLIP TTN 8 AS | 1 000 mm
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| 5304196 | | REMACLIP TTN 8 AS | 1 200 mm
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- Drum diameter min. 250 mm
- Belt strength max. 1 000 N/mm
- Belt thickness 7 - 11 mm
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| Ref. No. | Designation | Belt width | | 5304206 | | REMACLIP TTN 10 AS | 1 000 mm
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| 5304213 | | REMACLIP TTN 10 AS | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 8 - 12 mm
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| Ref. No. | Designation | Belt width | | 5304220 | | REMACLIP TTN 12 AS | 1 000 mm
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| 5304237 | | REMACLIP TTN 12 AS | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 10 - 14 mm
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| Ref. No. | Designation | Belt width | | 5304244 | | REMACLIP TTN 14 AS | 1 000 mm
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| 5304251 | | REMACLIP TTN 14 AS | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 10 - 14 mm
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| Ref. No. | Designation | Belt width | | 5304268 | | REMACLIP TTN 16 AS | 1 000 mm
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| 5304275 | | REMACLIP TTN 16 AS | 1 200 mm
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REMACLIP TTE
Properties
The REMACLIP Ecosystem TTE is used for conveyor belts with strengths up to 1 400 N/mm when the splice is to be replaced after a short running time. Plate material and staples are made of carbon steel. Alignment of the staples and length of the plates have been optimised through extensive testing. They are designed for high static pull-out strength and for good dynamic running characteristics.
The splices are supplied in 200 mm strips and packed in cartons for standard belt widths of 1 000 mm or 1 200 mm.
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Area of application
Temporary splicing system for fabric conveyor belts used in- Coal mining
- Gravel pits and quarries
- Cement plants and steel works
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- Drum diameter min. 250 mm
- Belt strength max. 1 000 N/mm
- Belt thickness 5 - 9 mm
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| Ref. No. | Designation | Belt width | | 5302208 | | REMACLIP TTE 8 | 1 000 mm
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| 5302215 | | REMACLIP TTE 8 | 1 200 mm
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- Drum diameter min. 250 mm
- Belt strength max. 1 000 N/mm
- Belt thickness 7 - 11 mm
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| Ref. No. | Designation | Belt width | | 5302222 | | REMACLIP TTE 10 | 1 000 mm
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| 5302239 | | REMACLIP TTE 10 | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 8 - 12 mm
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| Ref. No. | Designation | Belt width | | 5302246 | | REMACLIP TTE 12 | 1 000 mm
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| 5302253 | | REMACLIP TTE 12 | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 10 - 14 mm
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| Ref. No. | Designation | Belt width | | 5302260 | | REMACLIP TTE 14 | 1 000 mm
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| 5302277 | | REMACLIP TTE 14 | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 10 - 14 mm
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| Ref. No. | Designation | Belt width | | 5302284 | | REMACLIP TTE 16 | 1 000 mm
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| 5302291 | | REMACLIP TTE 16 | 1 200 mm
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Installation device for REMACLIP TTN and TTE
Properties
With the mechanical lacing machine TM, feeding and injection are performed manually.
Screw clamps TS are available in the standard widths of 350, 1 000, 1 200 and 1 400 mm.
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| Ref. No. | Designation | | 5302590 | | Mechanical lacing machine TM | |
| Ref. No. | Designation | | 5304567 | | Screw clamps TS 350 | |
| 5302600 | | Screw clamps TS 1 000 | |
| 5302617 | | Screw clamps TS 1 200 | |
| 5302624 | | Screw clamps TS 1 400 | |
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| The wave stop system TWS is suitable for belts of up to 1 600 N/mm. Installation of the TTN and TTE systems leads to compression which may produce belt displacement, creating a bow or wave. By inserting the tensioning cable (= wave stop system) between the belt and the mechanical splice, formation of waves and bows is prevented, making insertion of the connection pins much easier. In addition, the belt runs evenly over belt scrapers, wear is minimized and excessive stress on the belt edge is avoided. | | |
| Ref. No. | Designation | Length | packing unit | | 5303654 | | TWS kit
TWS kit (in metal case) consists of:
Tension unit, 2 clamps, 20 tension cables with locking plate (2 600 mm), cutting pliers and spacer. | | | |
| 5303661 | | TWS mounting kit
TWS mounting set (packing unit: 10 pcs each) consisting of:
clamp, tension screw holder, M6 tension screw, and M6 VZ wing nut | | | |
| 5303678 | | TWS tension cable with locking plate | 1 800 mm
| 20 | |
| 5303685 | | TWS tension cable with locking plate | 2 600 mm
| 20 | |
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| Planing is recommended for cover rubber thicknesses over 2 mm. The planer allows accurate planing of rubber covers with minimal effort. Planing provides a proven advantage: the belt fasteners are recessed in the belt cover, thereby reducing or avoiding the risk of damage to belt fasteners, scrapers, rollers, drive pulleys or tail pulleys. | | |
| Ref. No. | Designation | | 5304639 | | Belt plane device for frames TS, TTN + TTE system (5 - 20 mm) | |
| 5304646 | | Spare blade , for planer (530 4639) | |
| 5304691 | | Belt planer for frames TS, TTN + TTE system (15 - 30 mm) | |
| 5304701 | | Spare blade , for belt planer (530 4691) | |
REMACLIP TTM
Properties
The REMACLIP TTM hammer system is used with EP conveyor belts with strengths up to 1 400 N/mm, when installation with a hammer and light, easy-to-handle equipment is preferred.
The wide contact area prevents over-penetration into the rubber surface, avoiding wave-shaped deformation of the belt. In this system, both the plates and staples are made of galvanized steel.
The splices are supplied in 200 mm strips and packed in cartons for standard belt widths of 1 000 mm or 1 200 mm.
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Area of application
Mechanical splicing system for fabric conveyor belts used in - Coal mining
- Gravel pits and quarries
- General industry
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- Drum diameter min. 250 mm
- Belt strength max. 1 000 N/mm
- Belt thickness 6 - 11 mm
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| Ref. No. | Designation | Belt width | | 5303403 | | REMACLIP TTM 10 | 1 000 mm
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| 5303410 | | REMACLIP TTM 10 | 1 200 mm
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- Drum diameter min. 350 mm
- Belt strength max. 1 400 N/mm
- Belt thickness 10 - 15 mm
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| Ref. No. | Designation | Belt width | | 5303427 | | REMACLIP TTM 14 | 1 000 mm
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| 5303434 | | REMACLIP TTM 14 | 1 200 mm
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Installation unit for REMACLIP TTM
Properties
This installation unit is available as a 200 mm-wide lacing tool suitable for all belt widths. The hammer lacing tool is available for belt widths of 200, 600, 800, 1 000 and 1 2000 mm. Each unit can also be used for splicing wider belts. Each hammer lacing tool unit (complete) includes a lacing tool, staple magazine, a 3 kg hammer and a punch.
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| Ref. No. | Designation | | 5302679 | | Hammer lacing tool TH-M 200 complete | |
| 5302686 | | Hammer lacing tool TH-M 600 complete | |
| 5304543 | | Hammer lacing tool TH-M 800 complete | |
| 5302693 | | Hammer lacing tool TH-M 1000 complete | |
| 5302703 | | Hammer lacing tool TH-M 1200 complete | |
REMACLIP TTB
Properties
The REMACLIP TTB bolt system is used as a temporary splice and for repair.
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Area of application
- TTB splices made of steel, for general use.
- TTB H wear-resistant fasteners with high-carbon steel top plate for use with highly abrasive materials.
- TTB S stainless steel fasteners for use with corrosive materials.
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- Drum diameter min. 250 mm
- Belt strength max. 300 N/mm
- Belt thickness 5 - 11 mm
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| Ref. No. | Designation | Belt width | packing unit | | 5302404 | | REMACLIP TTB 1 | 1 000 mm
| 25 | |
| 5302411 | | REMACLIP TTB 1 H | 1 000 mm
| 25 | |
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- Drum diameter min. 300 mm
- Belt strength max. 400 N/mm
- Belt thickness 5 - 11 mm
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| Ref. No. | Designation | Belt width | packing unit | | 5302435 | | REMACLIP TTB 140 | 1 000 mm
| 25 | |
| 5302442 | | REMACLIP TTB 140 H | 1 000 mm
| 25 | |
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- Drum diameter min. 400 mm
- Belt strength max. 600 N/mm
- Belt thickness 8 - 14 mm
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| Ref. No. | Designation | Belt width | packing unit | | 5302466 | | REMACLIP TTB 190 | 1 000 mm
| 25 | |
| 5302473 | | REMACLIP TTB 190 H | 1 000 mm
| 25 | |
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- Drum diameter min. 400 mm
- Belt strength max. 500 N/mm
- Belt thickness 11 - 17 mm
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| Ref. No. | Designation | Belt width | packing unit | | 5302507 | | REMACLIP TTB 1 ½ | 1 000 mm
| 25 | |
| 5302514 | | REMACLIP TTB 1 ½ H | 1 000 mm
| 25 | |
| 5302538 | | REMACLIP TTB 1 ½ S | 1 000 mm
| 25 | |
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- Drum diameter min. 700 mm
- Belt strength max. 750 N/mm
- Belt thickness 14 - 21 mm
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| Ref. No. | Designation | Belt width | packing unit | | 5302545 | | REMACLIP TTB 2 | 1 000 mm
| 25 | |
| 5302552 | | REMACLIP TTB 2 H | 1 000 mm
| 25 | |
| 5302576 | | REMACLIP TTB 2 S | 1 000 mm
| 25 | |
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- Drum diameter min. 1 000 mm
- Belt strength max. 750 N/mm
- Belt thickness 19 - 25 mm
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| Ref. No. | Designation | Belt width | packing unit | | 5302583 | | REMACLIP TTB 2 ½ | 1 000 mm
| 10 | |
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- Drum diameter min. 1 000 mm
- Belt strength max. 850 N/mm
- Belt thickness 14 - 30 mm
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| Ref. No. | Designation | Belt width | packing unit | | 5303874 | | REMACLIP TTB 2 ¼ | 1 000 mm
| 25 | |
| 5303881 | | REMACLIP TTB 2 ¼ H | 1 000 mm
| 25 | |
Installation accessories for REMACLIP TTB |
| The template ensures that the holes for the bolt fasteners are punched in exactly the right position. It is available in the standard length of 1 050 mm, suitable for the various sizes of fasteners. | 
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| Ref. No. | Designation | | 5302710 | | Template TL-B 1 | |
| 5302727 | | Template TL-B 140 | |
| 5302734 | | Template TL-B 190 | |
| 5302758 | | Template TL-B 1.5 | |
| 5302765 | | Template TL-B 2 | |
| 5302772 | | Template TL-B 2.5 | |
| 5303898 | | Template TL-B 2.25 | |
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| For punching holes for the bolt fasteners. Punched-out material is automatically ejected during repeated punching. | 
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| Ref. No. | Designation | | 5302789 | | Punch TS-B 1-140-19 | |
| 5302796 | | Punch TS-B 1.5 -2-2.25 | |
| 5302806 | | Punch TS-B 2.5 | |
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| The wrench is used where height is restricted and is designed to safely tighten the nuts. | 
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| Ref. No. | Designation | | 5302813 | | Wrench, TH-B 1-140-190 | |
| 5302820 | | Wrench TH-B 1.5-2-2.25 | |
| 5302837 | | Wrench TH-B 2.5 | |
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| The socket wrench is designed to safely tighten the nuts. | 
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| Ref. No. | Designation | | 5302844 | | Socket wrench TA-B 1-140-190 | |
| 5302851 | | Socket wrench TA-B 1.5-2-2.25 | |
| 5302868 | | Socket wrench TA-B 2.5 | |
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| The bolt breakers are used to break off protruding screw ends. They are used in pairs for safe and convenient handling. | 
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| Ref. No. | Designation | | 5302875 | | Bolt breaker 1-140-190 | |
| 5302882 | | Bolt breaker 1.5-2-2.25 | |
| 5302899 | | Bolt breaker 2.5 | |
REMACLIP shark tooth clips
Properties
Shark tooth clips TT-R are primarily used for quick repair of small tears and cuts in conveyor belts or as an aid for retracting or changing belts.
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| Ref. No. | Designation | Belt thickness up to | Leg length | Width | packing unit | | 5304000 | | Shark tooth clips TT-R-4 | 4 mm
| 8 mm
| 12 mm
| 100 | |
| 5304017 | | Shark tooth clips TT-R-6 | 6 mm
| 10 mm
| 14 mm
| 100 | |
| 5304024 | | Shark tooth clips TT-R-8 | 8 mm
| 12 mm
| 17 mm
| 100 | |
| 5304031 | | Shark tooth clips TT-R-10 | 10 mm
| 16 mm
| 23 mm
| 100 | |
| 5304048 | | Shark tooth clips TT-R-13 | 13 mm
| 20 mm
| 25 mm
| 100 | |
| 5304055 | | Shark tooth clips TT-R-15 | 15 mm
| 23 mm
| 30 mm
| 100 | |
| 5304062 | | Shark tooth clips TT-R-18 | 18 mm
| 29 mm
| 35 mm
| 100 | |
| 5304079 | | Shark tooth clips TT-R-21 | 21 mm
| 38 mm
| 43 mm
| 100 | |
REMACLIP connecting pins
Properties
Connecting pins, which are employed as splicing rods, are used for the REMACLIP TTN / TTE / TTM systems.
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- Sheathed stainless steel wire pin
- Sheath: chrome steel
- Min. diameter 5.3 mm
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| Ref. No. | Designation | | 5304440 | | Connecting pin TT10 S Belt width 600 | |
| 5303166 | | Connecting pin TT10 S Belt width 800 | |
| 5303173 | | Connecting pin TT10 S Belt width 1 000 | |
| 5303180 | | Connecting pin TT10 S Belt width 1 200 | |
| 5303197 | | Connecting pin TT10 S Belt width 1 400 | |
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- Sheathed stainless steel wire pin
- Sheath: chrome steel with thread
- Min. diameter 5.3 mm
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| Ref. No. | Designation | | 5303283 | | Connecting pin TT10 SG Belt width 800 | |
| 5303290 | | Connecting pin TT10 SG Belt width 1 000 | |
| 5303300 | | Connecting pin TT10 SG Belt width 1 200 | |
| 5303317 | | Connecting pin TT10 SG Belt width 1 400 | |
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- Sheathed stainless steel wire pin
- Sheath: chrome steel
- Min. diameter 6.4 mm
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| Ref. No. | Designation | | 5304684 | | Connecting pin TT12 S Belt width 600 | |
| 5303207 | | Connecting pin TT12 S Belt width 800 | |
| 5303214 | | Connecting pin TT12 S Belt width 1 000 | |
| 5303221 | | Connecting pin TT12 S Belt width 1 200 | |
| 5303238 | | Connecting pin TT12 S Belt width 1 400 | |
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- Sheathed stainless steel wire pin
- Sheath: chrome steel with thread
- Min. diameter 6.4 mm
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| Ref. No. | Designation | | 5303324 | | Connecting pin TT12 SG Belt width 800 | |
| 5303331 | | Connecting pin TT12 SG Belt width 1 000 | |
| 5303348 | | Connecting pin TT12 SG Belt width 1 200 | |
| 5303355 | | Connecting pin TT12 SG Belt width 1 400 | |
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- Sheathed stainless steel wire pin
- Sheath: chrome steel
- Min. diameter 7.1 mm
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| Ref. No. | Designation | | 5303245 | | Connecting pin TT16 S Belt width 800 | |
| 5303252 | | Connecting pin TT16 S Belt width 1 000 | |
| 5303269 | | Connecting pin TT16 S Belt width 1 200 | |
| 5303276 | | Connecting pin TT16 S Belt width 1 400 | |
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- Sheathed stainless steel wire pin
- Sheath: chrome steel with thread
- Min. diameter 7.1 mm
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| Ref. No. | Designation | | 5303362 | | Connecting pin TT16 SG Belt width 800 | |
| 5303379 | | Connecting pin TT16 SG Belt width 1 000 | |
| 5303386 | | Connecting pin TT16 SG Belt width 1 200 | |
| 5303393 | | Connecting pin TT16 SG Belt width 1 400 | |
REMACLIP accessories |
| Hand wrench for screwing in TT SG connecting pins. | | |
| Ref. No. | Designation | | 5302909 | | Hand wrench THS | |
| Ref. No. | Designation | | 5304660 | | Hammer pin driver for connecting pins | |
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