{"id":6398,"date":"2022-03-10T09:39:04","date_gmt":"2022-03-10T01:39:04","guid":{"rendered":"https:\/\/www.rema-tiptop.com.au\/automotive\/?p=6398"},"modified":"2023-04-11T10:13:14","modified_gmt":"2023-04-11T00:13:14","slug":"case-study-long-life-polyurethane-blade","status":"publish","type":"post","link":"https:\/\/www.rema-tiptop.com.au\/automotive\/case-study-long-life-polyurethane-blade\/","title":{"rendered":"Case Study: Long Life Polyurethane Blade"},"content":{"rendered":"<div align=\"center\"><a class=\"btn btn--primary btn--icon btn--technical-enquiry\" href=\"https:\/\/www.rema-tiptop.com.au\/automotive\/wp-content\/uploads\/2022\/03\/REMACLEAN-XHD-YELLOW-BLADE-CASE-STUDY.pdf\" target=\"_blank\" rel=\"noopener\">DOWNLOAD THIS CASE STUDY<\/a><\/div>\n<div align=\"center\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-6399 size-full\" src=\"https:\/\/www.rema-tiptop.com.au\/automotive\/wp-content\/uploads\/2022\/03\/poly-longlife-blade.png\" alt=\"map with pin on western australia, details read location: Western Australia, Industry: Iron Ore, Solution: REMACLEAN XHD LONG LIFE BLADE\" width=\"319\" height=\"281\" \/><\/div>\n<div align=\"center\"><\/div>\n<p class=\"lead\">A client in Western Australia contacted REMA TIP TOP to provide a solution for the issues they were having with fast wearing polyurethane belt cleaner blades.<\/p>\n<p>The client needed a polyurethane blade that could last their increasing shutdown cycle. The challenge was to create a polyurethane blade that<br \/>\ncould have a minimum 18 week life cycle whilst offering optimal cleaning efficiency from installation.<\/p>\n<p>This would eliminate downtime, expose the workforce to less risk and increase plant availability. It would also offer the client an ideal substitution for applications where tungsten carbide is no longer effective due to damage or wear on a conveyor belt.<\/p>\n<h2>ISSUE ON SITE:<\/h2>\n<p>The client was having continuous issues with polyurethane belt cleaner blade life. After trailing various options to get extended life out of the<br \/>\nblades, the client still had wear issues replacing them every 10-12 weeks.<\/p>\n<p>The client had a blade life target of 18 weeks to tie in with their increasing shutdown schedule to eliminate the need for downtime during operation that was adding significant risk to the workforce and cost to the mine by stopping critical belts for belt cleaner maintenance. The client had previously tried backing the belt cleaner off once fully worn but this created bigger issues through excessive carry back until<br \/>\nopportune maintenance could occur.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-6401 size-full aligncenter\" src=\"https:\/\/www.rema-tiptop.com.au\/automotive\/wp-content\/uploads\/2022\/03\/previous-blades-10-weeks.jpg\" alt=\"old polyurethane blades after 10 weeks of wear.\" width=\"1200\" height=\"600\" \/><\/p>\n<p style=\"text-align: center;\"><span style=\"color: #808080;\"><i>Previously used blades after 10 weeks service.<\/i><\/span><\/p>\n<h2>THE SOLUTION :<\/h2>\n<p>After visiting the clients operation it was recommended due to the harshness of the environment, belt speed and conveyor run time that<br \/>\nthe REMACLEAN XHD LONG LIFE BLADE be installed. This particular blade is Engineered in Germany for similar applications used all over the world.<\/p>\n<p>After 18 weeks non stop service life the blades were showing 60% wear remaining something no other blade on site had previously achieved.<\/p>\n<p>It was obvious blade life had significantly increased leaving the client satisfied that the REMACLEAN blade was the solution moving forward.<\/p>\n<div style=\"text-align: center;\">\n<div style=\"display: inline-block; background-color: #ed1c24; color: white; width: 200px; height: 75px; line-height: 75px; overflow: hidden; font-size: 80%;\"><strong>3 x INCREASE IN BLADE LIFE<\/strong><\/div>\n<div style=\"display: inline-block; background-color: #919292; color: white; width: 200px; height: 75px; line-height: 75px; overflow: hidden; font-size: 9px;\"><strong>DECREASE BELT CLEANER MAINTENANCE<\/strong><\/div>\n<div style=\"display: inline-block; background-color: #ed1c24; color: white; width: 200px; height: 75px; overflow: hidden;\"><img decoding=\"async\" style=\"margin: 13px;\" src=\"https:\/\/www.rema-tiptop.com.au\/automotive\/wp-content\/uploads\/2022\/03\/rema-logo-white.png\" width=\"50px\" height=\"50px\" \/><\/div>\n<div style=\"display: inline-block; background-color: #919292; color: white; width: 200px; height: 75px; line-height: 75px; overflow: hidden; font-size: 80%;\"><strong>INCREASED PRODUCTIVITY REDUCED DOWNTIME<\/strong><\/div>\n<div style=\"display: inline-block; background-color: #ed1c24; color: white; width: 200px; height: 75px; line-height: 75px; overflow: hidden; font-size: 80%;\"><strong>IMPROVED PERFORMANCE REDUCED MAINTENANCE COSTS<\/strong><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>DOWNLOAD THIS CASE STUDY A client in Western Australia contacted REMA TIP TOP to provide a solution for the issues they were having with fast wearing polyurethane belt cleaner blades. The client needed a polyurethane blade that could last their increasing shutdown cycle. The challenge was to create a polyurethane blade that could have a [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":6400,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-6398","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Long Life Polyurethane Blade | Case Study | Rema Tip Top<\/title>\n<meta name=\"description\" content=\"This case study explores how Rema Tip Top helped with a client for issues they were having with fast wearing Polyurethane belt cleaner blades.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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