Cement

REMA TIP TOP provide cement plant operators with a complete range of conveyor belting and components, wear protection, surface protection and dust suppression solutions tailored to the specific needs of your plant.

Every industry is different, as is every plant. The processing of raw materials, minerals and ores requires plant machinery and equipment to be operating efficiently at all times.

The global cement industry has been rapidly expanding over the past two decades. A growing population, increasing urbanisation, and strong economic growth are leading to a global construction boom. However, the cement industry is not without its challenges. Increasing throughput volumes, reducing costs, and ensuring the safety of its workforce is the aim of all plant operators. The industry is also committed to sustainability and reducing its environmental footprint.

This can be challenging, considering the high cost and amount of energy required by plants to operate, as well as the significant particulate dust emissions cement plants are responsible for.

From excavation to ready mixed concrete, REMA TIP TOP offers effective products and engineered solutions paired with its leading preventative maintenance strategies to guarantee the performance, lifecycle, and maintenance costs of operating your plant.

Our range of rubber lining and ceramic wear protection products reduce costs and improve sustainability outcomes by dramatically increasing the lifecycle of your assets. Our innovation and services teams improve your throughput and minimise safety risk with engineered solutions and technology driven  maintenance systems.

Specialised products like our dust sealing systems minimise emissions and reduce noise levels across your conveyor and processing systems.

EXPLORE OUR CEMENT SOLUTIONS

Case Studies

Extending the lifetime of sand mills

Remaline 70hr

The application of REMALINE 70 HR helped one of our customers to achieve better lifetimes in their grinding mills.

  • Increased plant operating lifetime
  • Up to 56% improvement

Using other lining products, lifting beams were achieving a lifetime of 17,720 hours. After REMALINE 70 HR was applied, the lifting beams’ lifetime were increased to 21,900 hours. Additionally, using other lining products, discharge walls were achieving a lifetime of 9,145 hours. When REMALINE 70 HR was applied, this lifetime increased to 14,305 hours.

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Reducing downtime in screening machines

Remascreen

The application of REMASCREEN helped one of our customers to reduce downtime in their steel screening systems.

  • Lifetime without REMASCREEN
  • Lifetime with REMASCREEN
  • Reduction in downtime

Without REMASCREEN, the total lifetime of steel screening machines was between 2-3 months, while working 24 hours per day. After the installation of REMASCREEN, the total lifetime of steel screening machines increased to 48 months, with a 15 times overall reduction in downtime.

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Extending the lifetime of conveyor pulleys

Remagrip Shells

Prior to the application of REMAGRIP steel-plated rubber lined shells, one of our customers was experiencing long downtimes during maintenance replacements.

  • Increased production
  • Reduction in downtime
  • Current product lifetime

Previously lined with an inferior solution, the pulley was experiencing a lifetime of approximately three years. After the assessment by our maintenance teams, it was recommended that the lining should be replaced with REMAGRIP prefabricated, tailored shells. More than six years after the initial installation, the solution has surpassed the customer’s expectations.

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Eliminating caking and manual cleaning in vibrating conveyors

Remathan

Before the application of REMATHAN in one of our customers vibrating conveyors, they were experiencing caking and wear, and required manual cleaning during the shift.

  • No caking
  • No wear
  • No manual cleaning

After REMATHAN G 75 10mm lining was applied, caking was eliminated completely and the vibrating conveyors no longer required manual cleaning, delivering increased productivity and efficiency.

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