MCube Belt Thickness Monitoring (BTM)

Accurate visibility of conveyor belt wear

One of the most important factors is an increased life expectancy of conveyor belts. The Belt Thickness Monitoring System (BTM) continuously measures wear and wear characteristics on conveyor belts by use of ultrasonic sound-waves, these sensors generate over 1.000 readings per second in order to present an accurate graphical representation on the clients belts. The system makes use of a RFID tag which allows our software to pinpoint any damage on the belt, then it compares the damaged area to historical data and calculates when this damaged area will become critical.

Product Information


  • The conveyor belt does not have to be stopped in order for the scan to take place.
  • The system has zero contact with the belt
  • Can be installed on new and used belts
  • Unlimited belt image history is stored in the system database to compare historical and latest scanned images
  • Any damage to the conveyor belt can be identified accurately using the RFID tag and belt length scale provided
  • The system instantly generates a belt image after the first revolution


Supply voltage 110 / 240VAC 50/60Hz, 15 Amp stable power source
Ambient Temperature Range -40 – +70oC
Working Humidity 20 – 90% RH NON Condensing
Ethernet Connectivity Cat 5 Copper – (RG-45) Socket (10 100 MHz) Wireless Wi-Fi Connection – 802.11 a/b/g/n
OS and Processing Power OS – Microsoft Windows 8.1 c/w all critical security up- dates CAPE-7 Mini PC
Processor – Intel Celeron, CPU 1037U, 1.80 GHz, (2 cpu‘S) Ram – 4096 MB
Hard drive – 500 GB Disk capacity
Monitor 17 Inch touch screen monitor
Ultrsonic Sensitivity 0.34 mm Accuracy
System Enclosure and Sensor Enclosure rating IP 65 Rating – No ingress of dust, complete protection against contact. Water projected by a nozzle (6.3mm) against enclosure from any direction shall have no harmful efects.
System enclosure mounting brackets 4 x Mounting brackets on back side of enclosure (13 mm)
Ultrasonic Sensor enclosure mounting brackets 2 x Universal ball joint brackets for easy setup and sensor adjustments
RFID Tag reader UHF Alien RFID Reader, POE, TCP/IP and RS-232 c/w enclosure and cable glands.
RFID Tag UHF RFID tag c/w unique address.

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